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Why ETFE wire material is gaining popularity?

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Why ETFE wire material is gaining popularity?

ETFE is one of the most robust materials out there and that is the reason behind it being used to manufacture high-quality wires. Here are some of the major factors that contribute to the gaining popularity of ETFE wire material.

ETFE is the acronym for ethylene-tetrafluoroethylene copolymer which is a plastic derivative of Teflon. It is a fluorine-based plastic that is frequently used as a building material in the form of ETFE membranes. It is created by extruding Teflon wires into thin films or wires. ETFE was invented by DuPont, an American conglomerate and one of the world’s largest chemical companies, in terms of sales.

The material was initially used as an insulation material for the aeronautics industry. Soon it started gaining popularity as a building material as an upgrade for the regular polythene sheets. It is largely used as a replacement for glazing due to its high light transmission properties. Some of the reasons as to why ETFE is considered as an exciting material in the electrical and electronic industry include:

High Heat Insulation: ETFE wires are highly flame retardant as they have a melting point of 270°C. They have excellent resistance to extremes of temperature.

Self-Cleaning: The material has self-cleaning quality. The special surface structure of ETFE insulated wires ensures that wind and rain are sufficient to remove dirt, reducing the cost of periodical maintenance and cleaning.

Lightness: These wires are lightweight. They weigh approximately 1% of the weight of glass.

Durable: It has a life span of more than approximately 25 years due to its durability against UV, air pollution and environmental conditions. Extensive laboratory and field research have suggested that the material can even extend its life span in excess of 40 years.

High light transmission: ETFE material is highly translucent and has light permeability of 85-95%.

Environment-friendly: The material is eco-friendly as it 100% recyclable.

Elasticity: The wires made from ETFE are high in elasticity as they continue their structural resistance as they can extend by up to 600% until torn.

Flame retardant: ETFE insulated wires are also fire resistant and have low smoke and flame characteristics. Thus the wiring material is safe.

The material has excellent chemical resistance and is odorless and nontoxic.

Energy-efficient: From extrusion to assembly, they consume significantly less energy than glass.

Weatherproof: The wires exhibit outstanding resistance to weather and aging

Wires made from ETFE material show excellent dielectric properties.

Now we know that ETFE has excellent electrical and chemical properties. Hence ETFE wires are especially suited for applications requiring high mechanical strength, high chemical resistance, and superior thermal and electrical properties. Thus it is a highly popular material to make electrical wires.

PVC Wire

PVC wire and cable are not necessarily terms you might hear every day, but they are vital elements in the makeup of cable assemblies and other manufactured products. The usual mass of cables that manufacturers and prototype designers have to deal with is one of the main reasons why we provide neat, efficient and effective cable assemblies all over the globe!

But here, we’re going to provide some insight and information on what PVC wire and cables are, the various types and their uses. Plus much more.

But first, here’s the quick summary for you, then we’ll dive into more detail.

What Is PVC Wire And Cable? PVC wire and cable are where a thermoplastic material called Polyvinyl Chloride also referred to as PVC is used for wire insulation or cable jackets. PVC wires and cables are widely used due to excellent properties such as chemical, heat and water resistance, robustness, durability, and versatility.

The only specialty in PVC wires and cables is the insulation or sheathing material used. PVC is becoming a commonly used material for many wires and cable constructions recently.

Because of this, a variety of PVC wire and cable types are now available in the market to best suit customer needs. Let’s take a look at them in detail.

Teflon Wires Uses and Benefits

Teflon is branded for its superior thermal, mechanical, and electrical properties, which allows these cables to resist higher temperatures than other hook-up wire varieties. These are considered the best heat resistant wires. There are numerous categories of Teflon wires, and each of them is considered best to a high temperature of 200 oC. Furthermore, these wires are used in many situations, where the temperature is between -65 oC and 250 oC.

Teflon wires are suggested for use in miniature cable applications and internal wiring-soldering applications where insulation melting is a significant concern. This wire insulation is better equipped to defy oil, oxidation, heat, sunlight, and flame, while also remaining flexible at low temperatures. Teflon wires provide unparalleled resistance to ozone, alcohol, water, alkalis, gasoline, acids, aromatic hydrocarbons, and solvents.

Each Teflon wire is dual-rated for Mil-spec and UL AWM styles to well suit an individual’s specific needs. Depending on which standard you need, the cables are rated to specific voltage and temperature ranges. Sometimes, these ratings differ between the Mil-Spec and UL standards.

Stranded Hook-Up Wire, FEP

 

FEP wire, has good resistance to extremes of temperature, compression and repeat flexing. Suitable for use in whole sealed cooking appliances, auto headlamps, internal combustion engine and mercury switches, when shock or sharp casing edges are a “wear and tear” factor.

posted Feb 21 by Wpp07ui

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Why Choose Banker Architectural Wire Mesh for Architecture?

As an extremely versatile material, mesh is ever-growing in popularity for use within a number of applications. Not only customizable, durable and sustainable, architectural wire mesh is also available in thousands of patterns, the perfect medium to satisfy any project, no matter the function or aesthetic. We offer a wide variety of woven wire mesh as well as a selection of ornamental welded wire mesh for architectural applications. With over 100 years of experience in wire mesh manufacturing, Banker Wire has the knowledge and product selection to achieve any budget or visual goal. From parking garages to millwork and cladding, from space dividers and displays to fences and enclosures, wire mesh’s multifaceted nature establishes it as a favored material for any project, whether functional, detail-oriented, aesthetic, creative, commercial or ornamental.

 

Wire Mesh in Architectural Railings

Railings are an important element of any architectural project, more specifically, railing infill. Infill panels work in tandem with a chosen garden railing system. They are used as protective barriers and methods to guide people in high traffic areas such as stadiums, schools, entertainment venues, and in many more applications. Not only are railing infill panels functional, but they contribute to the overall aesthetic of their surroundings. Able to conceal or give high levels of transparency while maintaining a simple or highly decorative design, wire mesh as railing infill is extremely versatile and practical.

 

Architectural mesh is the perfect choice for stair railing infill, whether the project is commercial or residential in nature. Wire mesh is often specified as infill panels because it offers visibility, safety, and aesthetic potential. Banker Wire offers a wide range of alloys, which means there is always an option to suit the project, no matter the budget, function, and aesthetic. With a variety of patterns, from simple to highly elaborate, architectural wire mesh is a unique addition to both traditionally styled and contemporary balcony railings. Because of its strength and durability, Banker Wire wire mesh used as railing infill panels are highly functional and can either blend seamlessly with the surroundings or make a bold creative statement.

 

Restoration Projects Utilizing Wire Mesh

Restoration projects preserve the invaluable history of things like historic buildings, residences, automobiles, and much more. Attention to detail is extremely important when restoring any piece, especially when attempting historical accuracy. From the type of wood used, to the particular pattern of a vehicle’s grille, restoration hobbyists and specialists know that quality and detail matters in every project.

 

As a wire mesh manufacturer with over 100 years of experience, Banker Wire is no stranger to how wire mesh has been used throughout history. Wire mesh is a timeless decorative material and, since its invention, it has grown to include an abundance of raw material and pattern choices. The wide range of densities and patterns that have been manufactured over the years has made wire mesh the economical and aesthetic choice for a variety of applications and industries. Automotive grilles, radiant water heat cabinets, and ornamental railing are a few popular examples of how wire mesh found a useful and decorative function throughout the 19th and 20th centuries.

 

Using Architectural Mesh in Steel Fences & Enclosures

Iron Fences and enclosures often have strict regulations that require exact specifications to meet code regulations while also maintaining affordability. Pools, playgrounds, rail yards, sports venues, and many other types of locations utilize fences or enclosures for safety and security. Lately, designers have been looking to maintain function while using fence materials that are more ornamental, such as wire mesh.

 

Banker Wire’s architectural wire mesh is extremely versatile for fencing and enclosure projects. Thousands of patterns are available in a multitude of sizes, scales, and raw materials to fit any requirement from simple to complex. Any pattern or wire spacing can be customized to fit your project. Wire mesh can either allow for openness and uninterrupted sight lines, or it can obscure and seclude areas, depending on the needs of the designer. Complete versatility combined with a wide range of patterns to fit every budget, wire mesh for aluminum fences or enclosures is a logical, cost-effective choice.

 

Applications for Millwork & Cladding

Traditionally, millwork is a term that relates to any exposed wood in a finished building, such as cabinetry. While custom wood cabinets are beautiful, from time to time, they may need a little extra ornamentation to fit with the aesthetic of their surrounding area. The combination of metal against wood draws out the beauty and warmth of wood with the coolness of metal. Architectural wire mesh used as cladding, also known as surfacing, utilizes very similar techniques to add texture and intrigue to elevator cabs, office lobbies, furniture, and many other applications. Wire mesh can cover an entire surface, or just part of one to create any look the designer desires.

 

Banker Wire prides itself on being a versatile architectural mesh manufacturer for many different clients and projects all around the world. Woven wire mesh as part of millwork or cladding makes a striking impression in commercial and residential spaces. The fundamental composition of ornamental wire mesh patterns has a creative fluidity to it that allows the wire mesh to fit both bold and delicate arrangements. In addition, wire mesh is a robust material that can withstand the rigors of high traffic areas. With such wide variety of patterns, Banker Wire can find a design to complement any space, both modern and traditional.

 

Using Wire Mesh Fence in Parking Garages

Parking garages are a necessity in urban design and need to be secure, well-ventilated, and economical to the best of the designer’s ability. However, some designs call for elaborate and decorative elements that can come in many different forms. From utilitarian to a unique aesthetic, parking garages come in all varieties, and wire mesh is oftentimes the material of choice.

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What is the Best Drill Bit Material

Drill bits are a common type of cutting tool used to create holes with a circular cross-section from the objects through removing excess materials, come in different drill bits sizes for various needs. What are drill bits made of? In this article, let’s explore the different types of drill bit materials.

Drill Bit Material Types & Coating - Types of Drill Bits

 

1. Carbon Steel Drill Bit

– Low carbon steel: this is the cheapest option for making a drill bit, due to their poor tempers, low carbon steel drill bits are usually used for drilling softwood and some plastics, and require to be sharpened often to extend the lifespan.

– High carbon steel: a better material than low carbon steel, high carbon steel drill bit can keep their shape and effectiveness longer, so it can be used to cut stronger materials, like hardwood and soft metals.

 

2. High Speed Steel Drill Bit

Compared with carbon steel bits, high-speed steel drill bit is a more popular choice on the market now. HSS is a special type of carbon steel, maintaining structural integrity while bearing high temperature is a marking advantage of the HSS drill bit, what’s more, high speed steel bit has higher wear resistance and hardness, it can also work well at a normal temperature. HSS drill bits are suitable for most of the wood and metal drilling process, including CNC drilling. Titanium nitride and other types of coatings can be applied on the HSS tool to increase lubricity and reduce friction.

 

3. Titanium Coated Drill Bit

Titanium is not only a popular aerospace and medical material, but also a versatile drill bit coating material, which can make the drill bit last longer. Due to its high corrosion resistance, good fatigue limit, heat limit, relatively light weight, and longer service life, titanium coated drill bit is perfect for repetitive mass production of drilling into steel, iron, wood, plastic and various surfaces, it allows a faster RPM and shorter cycle time. The most common types of titanium coatings are Titanium Nitride (TiN), Titanium Aluminum Nitride (TiAN) and Titanium Carbon Nitride (TiCN). TiAN and TiCN are considered superior to TiN as they can increase the lifespan to a considerable degree. The drawback of drill bit coating is that once the tooling becomes blunt, it can’t be sharpened to avoid the coating material being worn away.

 

4. Cobalt Drill Bit

Cobalt is another type of coating for the drill, cobalt drill bit is used for cutting materials that HSS bit can’t, such as stainless steel and other difficult materials, it can retain hardness at much higher temperatures than HSS and not affected by extremely high heat. But cobalt is a too brittle coating.

 

5. Carbide-Tipped Drill Bit

Carbide-Tipped drill bit is very hard, easy to dissipate heat and can hold an edge longer than other type bits. Similar to the cobalt drill bit, it’s very brittle as well and maybe broken up in improper use. Carbide bits are applicable for drilling fiberglass reinforced plastic and nonferrous heavy metals.

 

6. Diamond Drill Bit

Polycrystalline diamond (PCD) is one of the hardest drill bit material, which can be used on the toughest materials, such as glass and ceramic. Actually, diamond tool generally used to grind away material on a micro level, it can last up 20 times as long as a bare tungsten carbide tool, but it also cost much higher than any other options. And diamond bits react negatively when work with ferrous materials like hot steel.

Drill Bit Material Comparison - What is Best Drill Bit Material?

 

 

 

 

 

 

 

 

 

Weiler Abrasives offers several cutting wheels for different applications. We provide everything from 1-millimeter cutting wheels to extended-diameter wheels for larger cuts. This guide to cutting wheel covers the differences between various types of cutting wheels and explains how to choose the right wheel for a given application.

How to Use a Hole Saw

 

 

 

 

WHAT IS A HOLE SAW?

hole saw makes both a hole and a round wooden disc with a thin serrated blade around a central drill bit.

 

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Tips to Choose the Perfect Concrete Hole Saw

Do you own a concrete table top, or foundation that you have set along the bathroom or room surface at your home? Need to drill through it to create a vent or for some kind of fixture? You need the right hole saw that can fit the shape of your drill and make itself comfortable in your home. Getting the perfect concrete hole saw needs a little choosing before buying.

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Wire rope is an extremely versatile mechanical device that can be used to help support and move an object or load. Whether for use on cranes or for other lifting applications, it’s important to have a solid understanding of the rigging components that are being used to attach to and lift a load.

 

As a rigger or end-user of wire rope, it’s necessary to understand the types of wire rope end termination, or treatments that can be used at the ends of a length of wire rope—one of the most common being wire rope clips.

 

In this article, you can expect to learn:

 

What a wire rope clip is

Types of wire rope clips

Common mistakes when using wire rope clips

Steps to install a wire rope clip

 

What is a Wire Rope Clip?

Wire rope clips can be used to form a load bearing eye at the end of a cable or wire rope, or to connect two cables together with a lap splice. Wire rope clips are popular because they can be installed in the field and provide 80-90% efficiency of the rope breaking strength, depending on the diameter of the wire rope.

 

As a general guideline, they are NOT to be used for making slings, as ASME B30.9 Slings standard states: “Mechanical wire rope terminations requiring periodic adjustment to maintain efficiency shall not be used to fabricate slings.”

 

Examples of situations where a wire rope clip could be utilized include:

 

Wire rope end termination on a crane cable or winch

To run a length of wire rope through an eye bolt or shackle

Perimeter cables on docks, parking lots, etc.

 

There are two main types of wire rope clips—U-Bolt and double saddle clips. U-Bolt wire rope clips are the most common and may be made of forged or malleable metal.

 

U-Bolt Wire Rope Clips

This type of wire rope clip is essentially a U-bolt, two nuts, and a metal base (saddle) that can be made from forged steel or cast iron. Careful consideration and attention must be given to the way U-bolt type wire rope clips are installed.

 

Forged Wire Rope Clips

The base of the wire rope clip is made from forged steel. Forged clips are heated and hammered into the desired shape—resulting in a consistent grain structure in the steel. Forged wire rope clips are used for critical, heavy-duty, overhead loads such as winch lines, crane hoist lines, support lines, guy lines, towing lines, tie downs, scaffolds, etc.

 

Malleable Wire Rope Clips

Malleable wire rope clips are used for making eye termination assemblies only with right regular lay wire rope and only for light duty uses with small applied loads, such as hand rails, fencing, guard rails, etc. The base of the wire rope clips is made from malleable cast iron, which may fracture under heavy use and does not have the desirable metal properties of steel, or the beneficial grain structure that a forged base has.

 

Double Saddle Wire Rope Clips

Double saddle wire rope clips consist of two saddles, each with a leg, and two nuts—one used on the top and one on the bottom. Double saddle wire rope clips can be used in either direction, so they take the guesswork out during installation when applying to the live end and the dead end of a piece of wire rope.

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How to Use Different Types of Strapping Material

All interested parties are welcome to join in the ongoing revisions to D3953, Specification for Strapping, Flat Steels and Seals. The standard is under the jurisdiction of Subcommittee D10.25 on Palletizing and Unitizing of Loads, part of ASTM International Committee D10 on Packaging.

 

According to its scope, D3953 covers flat steel strapping and seals intended for use in closing, reinforcing, bundling articles for shipment, unitizing, palletizing and bracing for carloading, truckloading, lifting and lashing. "Most people have dealt with the material covered by D3953 without knowing it," says Anthony Mariano, Independent Metal Strap Co. Inc., and a D10 member.

 

"As one of the first modern materials used for unitizing and bundling, oiled steel strapping is well-known to packaging users, but since the last full review of D3953, there have been many changes in technology, especially in closure methods," says Peter Catlos, chairman of D10.25. These technological changes will be addressed in ongoing revisions.

 

Catlos notes that waxed steel strapping is widely used in the lumber, metals and paper industries. The standard is used to specify strapping products for purchase, in package design and in design of load securement techniques for over-the-road, rail and maritime transport of goods. Section 13 of D3953 includes several test methods for steel strapping.

 

Every person who has ever worked with galvanized steel strapping knows that this can be a potentially dangerous product. When talking to potential customers I hear many stories from people who have been injured by steel banding. Either caused by loose hanging pieces of cut metal strapping or when applying and the steel snapped unexpectedly. 

 

Companies take many safety precautions to protect their employees. Safety glasses, helmets, shoes are part of most workers Personal Protection Equipment (PPE) and still many companies provide their staff with "razor blades" to secure their products. Of course there are always people that deny the risks of steel banding but fact is that people getting cut is very high on the list of job related accidents.

 

Cordstrap already recognized this risk over 50 years ago and invented a safe alternative for steel banding. The latest generation of Cordstrap strapping is a composite strap made of high tenacity polyester yarns embedded in a PP coating. The Cordstrap strapping products are an extremely strong alternative for steel banding. Due to the unique buckle joint Cordstrap's overall system strength will be higher compared with steel banding.

 

Most of all, Cordstrap strapping systems are safe for your products, safe for your employees and safe for your customers. In Australia Cargo Restraint Systems offers a wide range of Cordstrap systems. We always welcome the opportunity to take a closer look at your applications and provide you with a safe solution. Just contact us and it will be our pleasure to assist you.

 

Pallet strapping, or banding is the process of using a metal or plastic strap to unitize, palletize or bundle products together. Strapping is used in a variety of industries from shipping large industrial equipment and lumber to reinforcing cases in e-commerce fulfilment centres. For this reason, there are many grades and types of materials on the market today.

 

Strapping is applied either manually with a hand tool or automatically with a strapping machine. In both cases, a strap or band is feed around the product and pulled taught. A fastening method then secures the ends of the strap around the product and the excess material is removed.

 

Strapping materials are available in many different strengths with specific grades and classifications. It is important to understand these grades and how they can affect your material choice when choosing your packaging. How your product is transported will affect the rating system and materials used. The two associations who grade strapping are the American Association of Railroads and ASTM International. Although ratings can be similar, it is important to understand that the designations are not interchangeable.

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